Using FEA Simulation to Prevent Paper Jams in Printer Design

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Using FEA Simulation to Prevent Paper Jams in Printer Design

HCL Technologies case study shows how Abaqus FEA reduced printer paper path development costs by 40% and shortened project timelines by three months.

Published

June 4, 2026

Read time

3 min read

Source

HCL Technologies applies realistic simulation with Abaqus FEA to model paper flow through printer mechanisms. Engineers analyze contact forces, roller interactions, paper buckling, skew, and slippage at speeds up to 100 pages per minute. The approach replaces multiple physical prototypes with virtual testing, enabling rapid design iterations before final validation builds.

Key takeaways

FEA simulation cut printer paper path development costs by 40 percent

Project timelines shortened by three months through virtual prototyping

Paper modeled as beam or shell elements with linear elastic properties

Rubber rollers use hyperelastic Neo-Hookean material models

Simulation results showed strong correlation with physical prototype tests

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