
Trenitalia Predictive Maintenance with SAP HANA Case Study
How Trenitalia uses SAP Predictive Maintenance and Service on HANA to shift from scheduled to dynamic, sensor-driven train maintenance.
Trenitalia operates 7,000 trains carrying two million passengers daily. The operator replaced fixed-interval maintenance with real-time condition monitoring using onboard sensors, SAP Predictive Maintenance and Service, and SAP HANA. Data is streamed, stored in SAP IQ, and analyzed to forecast failures, plan interventions, and reduce maintenance costs by 8-10%.
Shifted from time/distance-based to condition-based maintenance using sensor data
Processes 5,000 signals per train per second through SAP HANA and SAP IQ
Achieved 8-10% reduction in maintenance costs via predictive interventions
Enables advance planning of parts, tools, and resources before failures occur
Manages 700 TB of fleet data annually while cutting in-memory storage needs