
Thorntons WMS Implementation: Productivity Gains and Cost Savings
Case study of Thorntons replacing legacy WMS with Manhattan Warehouse Management to support growth without added labor.
Thorntons, a UK confectionery manufacturer and retailer, implemented Manhattan Warehouse Management to modernize operations at its 140,000 sq ft Alfreton distribution center. The project replaced a 20-year-old system, integrated with Oracle manufacturing and custom ordering platforms, and went live ahead of peak season. Results included 11% volume growth, £100,000 annual savings, and faster temporary staff onboarding with no increase in permanent headcount.
Replaced obsolete WMS with Manhattan solution integrated to Oracle and bespoke ordering systems
Handled 11% turnover growth from £180M to £200M without additional permanent staff
Achieved £100,000 cost savings in first year through productivity improvements
Reduced temporary worker training time by eliminating shadowing requirements
Implemented in six months with go-live timed for 40% seasonal volume peak