
Tefal SAS Energy Management System Implementation Case Study
Tefal SAS deployed ICONICS GENESIS64, Hyper Historian and Energy AnalytiX to monitor 245 meters and reduce manufacturing energy costs across cooking, drying and cooling processes.
Tefal SAS, a Groupe SEB subsidiary producing 44 million products annually, implemented an energy management system to address eight million euros in yearly electricity and gas costs. The solution integrates OPC data from Allen-Bradley, Schneider Electric and Socomec devices with existing MES and building automation systems. Real-time dashboards, automated KPI reporting and consumption-per-piece calculations enabled rapid ROI through avoided overconsumption penalties and optimized energy contracts.
Connected 245 energy meters and 38 PLCs without replacing existing architecture
Calculated energy consumption per manufactured piece using MES production data
Published role-specific energy KPIs to site director, manufacturing manager and operators
Achieved quick ROI by avoiding equipment overconsumption and regulatory penalties
Enabled scalable rollout across 29 Groupe SEB manufacturing sites worldwide