
TCHO Improves Chocolate Supply Chain Planning with DemandCaster
Case study showing how TCHO used Plex DemandCaster to shift from reactive to proactive planning, cutting stockouts and finished goods days of supply.
TCHO, a premium chocolate maker, faced long lead times for cacao beans and fluctuating demand that caused stockouts and service issues. After implementing Plex DemandCaster with two-way Oracle NetSuite integration, the company gained MRP visibility, improved forecasting, and reduced critical out-of-stock items by over 4x while cutting finished goods days of supply by 63%. Production increased more than 50% while maintaining 98.5% service levels and on-time in-full shipments improved nearly 20%.
On-time in-full shipments improved nearly 20% after implementation
Production volume rose over 50% while holding or exceeding 98.5% service levels
Critical stockouts reduced by more than 4x through better demand visibility
Finished goods days of supply dropped 63% with proactive inventory planning
Two-way NetSuite integration enabled automated work order generation and MRP