Rev-A-Shelf Inventory Accuracy Case Study: Epicor ERP and WMS
Case study showing how Rev-A-Shelf used Epicor ERP and WMS to achieve real-time inventory visibility, reduce count time, and support lean manufacturing.
Rev-A-Shelf, a custom storage solutions manufacturer, replaced a paper-based inventory system with Epicor ERP and embedded WMS. The implementation supported a shift from build-to-stock to build-to-order, enabled daily cycle counts, and provided real-time transaction updates across multiple buildings. Results included near-perfect physical inventory accuracy on $8M of stock, reduced count time from four days to 6.5 hours, 25% productivity gains, and inventory turns rising from 2x to 8x per year.
Real-time inventory visibility replaced nightly manual data entry and eliminated paper-based errors
Daily cycle counts replaced lengthy year-end physicals, cutting count time from four days to 6.5 hours
Inventory accuracy improved to under 1% variance on $8 million of finished goods and raw material
Productivity rose 25% through efficient picking and reduced time locating materials across sites
Inventory turns increased from 2x to 8x annually while daily shipments grew from 75 to 250 skids
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