Plex MES Enables Accurate Management of 450,000 Prosthetic Configurations

Case studies

MES

Plex MES Enables Accurate Management of 450,000 Prosthetic Configurations

Case study shows how Plex MES and ERP handle complex product configuration, traceability, and same-day build-to-order for a prosthetic manufacturer.

Published

June 4, 2026

Read time

3 min read

Source

College Park Industries implemented Plex Manufacturing Cloud to manage up to 450,000 possible prosthetic foot builds. The integrated ERP and MES system captures patient-specific requirements, generates build sheets via option configurator, assigns serial numbers for regulatory compliance, and supports real-time decision making across departments and global distributors.

Key takeaways

Plex manages 450,000 configuration variants for a single product line

Option configurator converts patient data into production build sheets

Serial number tracking meets medical device traceability requirements

Real-time data access replaces month-end reporting for sales and operations

Same-day order-to-ship cycle achieved for build-to-order prosthetics

Market overview

SCR methodology note

Vendor landscape

Leaders

Implementation considerations

Important consideration

Original Source

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