Plex Manufacturing Cloud Enables Scalable Operations at Old Mill Kettle Corn

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Plex Manufacturing Cloud Enables Scalable Operations at Old Mill Kettle Corn

Case study showing how Old Mill Kettle Corn replaced paper-based processes with Plex cloud ERP to manage rapid growth, achieve near-100% inventory accuracy, and enable full lot traceability.

Published

June 4, 2026

Read time

3 min read

Source

Old Mill Kettle Corn adopted the Plex Manufacturing Cloud after securing a major distribution contract that outgrew its manual systems. The three-month implementation delivered real-time visibility across order-to-cash, plan-to-production, and procure-to-pay processes. Barcode scanning and integrated quality controls replaced spreadsheets, supporting precise ingredient tracking and fast recall capability. The cloud model allowed the company to scale capacity without adding IT overhead.

Key takeaways

Replaced paper and spreadsheet processes with integrated cloud ERP in three months

Achieved nearly 100% inventory accuracy through barcode labeling and scanning

Enabled full forward and backward lot traceability for ingredients and finished goods

Improved changeover efficiency to reduce cross-contamination risk

Gained real-time visibility into production metrics, costs, and downtime

Market overview

SCR methodology note

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Leaders

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Important consideration

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