Pharmavite Case Study: Target Rates and Loss Prioritization with MES

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MES

Pharmavite Case Study: Target Rates and Loss Prioritization with MES

Case study showing how Pharmavite used TrakSYS MES to set accurate target rates, capture real-time losses, and raise OEE 20 percent.

Published

June 4, 2026

Read time

3 min read

Source

Pharmavite replaced manual Excel OEE tracking with TrakSYS MES connected to PLCs and ERP. The system delivered live target rate visibility on overhead displays, root-cause loss categorization, and operator entry screens. Results included 20 percent OEE gain, 51 percent overtime reduction, 43 percent outside labor reduction, and improved schedule adherence across packaging and manufacturing lines.

Key takeaways

Real-time OEE and target rate visibility replaced Excel tracking

End-to-end loss categorization enabled accurate root cause analysis

20 percent OEE improvement and $421,000 estimated savings achieved

51 percent overtime and 43 percent outside labor expense reductions

Phased rollout from pilot lines to multiple sites using standardized deployment

Market overview

SCR methodology note

Vendor landscape

Leaders

Implementation considerations

Important consideration

Original Source

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