
Nissan Sunderland Powertrain QA Implementation with MES Software
Case study of Nissan Powertrain replacing paper-based SPC with Lighthouse Shopfloor-Online for real-time quality data integration from CMMs and other sources.
Nissan Motor Manufacturing UK Powertrain division implemented Lighthouse Shopfloor-Online to consolidate data from multiple CMM vendors and shop floor sources. The system applies SPC control limits across thousands of micron-level features, generates prioritized alarms, and delivers web-based visibility without client installations. Results include reduced manual reporting labor, earlier process deviation detection, and scalable architecture for plant-wide expansion.
Replaced paper-based SPC with web-accessible MES for shop floor data consolidation
Integrated CMMs from Mitutoyo and Zeiss to eliminate manual data extraction
Applied selective SPC limits to flag process issues before defects occur
Color-coded alerts and drill-down charts enable prioritized operator response
Modular design supports future expansion to environmental monitoring and other divisions