Case studies
MES

Nissan Sunderland Powertrain QA Implementation with MES Software

Case study of Nissan Powertrain replacing paper-based SPC with Lighthouse Shopfloor-Online for real-time quality data integration from CMMs and other sources.

Published
June 4, 2026
Read time
3 min read
Source

Nissan Motor Manufacturing UK Powertrain division implemented Lighthouse Shopfloor-Online to consolidate data from multiple CMM vendors and shop floor sources. The system applies SPC control limits across thousands of micron-level features, generates prioritized alarms, and delivers web-based visibility without client installations. Results include reduced manual reporting labor, earlier process deviation detection, and scalable architecture for plant-wide expansion.

Key takeaways

Replaced paper-based SPC with web-accessible MES for shop floor data consolidation

Integrated CMMs from Mitutoyo and Zeiss to eliminate manual data extraction

Applied selective SPC limits to flag process issues before defects occur

Color-coded alerts and drill-down charts enable prioritized operator response

Modular design supports future expansion to environmental monitoring and other divisions

Market overview

SCR methodology note

Vendor landscape

Leaders

Implementation considerations

Important consideration