
Kamco Industries MES Implementation: Plex Cloud Results
Case study shows how Kamco Industries replaced spreadsheets with Plex MES to cut monthly close to two days, reduce IT staff from 12 to 4, and win nine consecutive Honda on-time delivery awards.
Kamco Industries, an automotive injection molder supplying Honda, moved from manual spreadsheet processes to the Plex Manufacturing Cloud MES. The implementation delivered real-time inventory visibility, automated shift scheduling, and custom OEE reporting. Results include year-end close reduced to two weeks, fewer line stoppages, and IT headcount cut by two-thirds while supporting RFID, robotics, and HoloLens integration.
Monthly financial close shortened from weeks to two days; year-end close to two weeks
Shift scheduling time reduced from two hours to minutes with automated job setup
Real-time inventory visibility eliminated press idle time searching for materials
IT headcount reduced from 12 to 4 as processes moved from IT control to business users
Nine consecutive Honda on-time delivery awards achieved after labeling and traceability automation