
ILC Dover Uses Abaqus FEA to Simulate Inflatable Lunar Habitats
Case study showing how Abaqus FEA validated fabric stress limits and reduced weight for ILC Dover's pressurized inflatable habitats without physical prototypes.
ILC Dover applied Abaqus/Standard and Abaqus/CAE to model fabric and webbing behavior under lunar pressure loads, temperature changes, and safety factors. Engineers iteratively tested lighter materials in simulation to confirm structural integrity before any physical build. The approach eliminated trial-and-error prototyping and supported designs later tested in Antarctic conditions.
Abaqus FEA modeled nonlinear fabric and webbing response under internal pressure and thermal loads
Virtual testing replaced multiple physical prototypes, cutting cost and schedule risk
Simulation identified safe stress limits and enabled weight reduction while preserving required safety factors
Same FEA workflow supported habitat validation for Antarctic field trials
Workflow combined modeling and limited physical testing to confirm final design integrity