
Horizon Technology Powder Metal MES Implementation Case Study
Case study of Horizon Technology replacing three legacy systems with Plex cloud MES/ERP for real-time quality control, serial traceability, and automotive compliance.
Horizon Technology, a St. Marys, PA powder metallurgy manufacturer, implemented Plex to consolidate JobBOSS, Impact, and QuickBooks into one cloud platform. The rollout delivered immediate machine-issue alerts, 10-15 minute serial-number traceability, and shop-floor error-proofing that strengthened customer audits. The phased implementation required no dedicated IT staff and supports ongoing Industry 4.0 initiatives for electric-vehicle component innovation.
Replaced three disconnected systems with single cloud MES/ERP record
Reduced quality-issue detection from days to real-time alerts
Achieved 10-15 minute serial-number product isolation and traceability
Enabled shop-floor quality walkthroughs that improved sales conversions
Supported phased rollout without dedicated IT resources or on-premise servers