
Hausbeck Pickle Company Improves Inventory Accuracy and Traceability with MES
Case study showing how a food manufacturer replaced paper processes with Plex MES to reach 99.6% inventory accuracy and full traceability.
Hausbeck Pickles and Peppers, a supplier to major QSR chains, implemented the Plex Smart Manufacturing Platform to replace spreadsheets and paper records. The cloud MES delivered real-time production recording, electronic quality links, and forward-backward traceability. Results included inventory accuracy rising from 70% to 99.6%, $500k in write-off savings, and simplified customer scorecard compliance.
Inventory accuracy increased from 70% to 99.6% after MES go-live
Real-time production recording replaced 2-3 day delayed entries
Full lot traceability achieved from seed to finished product
100% of quality specifications linked electronically to the floor
$500,000 inventory write-off savings from tighter controls