
GR Spring & Stamping Continuous Improvement Program Case Study
Case study showing how GR Spring & Stamping used Plex Cloud ERP to run a World Class Ideas program that delivered 8,450 implemented improvements and $1.2 million in annual savings.
GR Spring & Stamping, an automotive metal stamping supplier, institutionalized a continuous improvement program across five categories: Quality, Cost, Delivery, Safety, and Morale. Employees submit ideas directly through Plex Cloud ERP dialogue boxes. Supervisors review submissions weekly, and accepted ideas trigger small financial incentives. Over one year the program produced 8,450 implemented ideas at a management cost of $70,000, generating $1.2 million in savings and cost avoidance.
8,450 employee-submitted ideas implemented in 12 months via Plex Cloud ERP
Program cost $70,000 and delivered $1.2 million in annual savings and cost avoidance
Ideas tracked in five categories: Quality, Cost, Delivery, Safety, Morale
Small per-idea incentives ($7) plus celebration of incremental gains drive participation
Plex dialogue box enables direct shop-floor submission and supervisor workflow