
Global Lifestyle Retailer Increases DC Throughput 30% with WMS Order Streaming
Case study showing how a retailer upgraded to Manhattan WMS with Order Streaming to replace wave-based fulfillment, raising throughput 30% and cutting click-to-ship time 38%.
A Northeast US lifestyle retailer with $3.6B revenue faced capacity limits in its primary DC and slow 5-8 day ecommerce fulfillment. After upgrading from Manhattan WMS 2014 to 2018 with Order Streaming, the operation shifted from wave-based, first-in-first-out processing to promised-date prioritization. Results included 30% higher throughput, 38% faster click-to-ship, 15-20% better pick efficiency, and near-zero missed must-ship dates, deferring new facility spend.
Wave-based fulfillment created delays for expedited orders and limited responsiveness to promotions.
Order Streaming enabled promised-date prioritization and removed wave constraints.
Throughput rose 30% and click-to-ship time fell 38% after the WMS upgrade.
Pick efficiency improved 15-20% and missed must-ship dates dropped to near zero.
Existing DC capacity was extended several years, deferring capital investment in new facilities.