
Global Energy Generation Firm MES Optimization Case Study
Case study of ICONICS GENESIS64, Hyper Historian and BizViz deployed at a 2500MW Russian thermal power plant network for real-time monitoring, reporting and economic dispatch optimization.
A Central Russia energy firm with four thermal power plants upgraded legacy DDC and OSI PI systems using ICONICS GENESIS64 HMI/SCADA, Hyper Historian and BizViz manufacturing intelligence. The platform integrates 20,000 I/O points, MatLab forecasts and business data to deliver role-based dashboards, optimal generator sequencing, fuel-cost-based load allocation and revenue/profit forecasting. Results include improved operational transparency, real-time KPI incentives and reduced environmental costs through optimized circulating water flow.
Integrated real-time plant, legacy historian, MatLab simulation and ERP data into unified dashboards
Enabled economic dispatch and unit commitment optimization using current and forecasted fuel and electricity prices
Delivered role-specific SharePoint dashboards and enterprise reports for operations and executive decision-making
Calculated real-time technical and economic KPIs to drive staff incentive schemes and efficiency gains
Reduced environmental costs via optimized condenser circulating water flow rates