Case studies
MES

Fluid Routing Solutions ERP Migration Reduces Costs 30 Percent

Case study of automotive supplier Fluid Routing Solutions replacing legacy AS400 with Plex cloud ERP/MES in six months, cutting ERP operating costs 30 percent and improving supply chain visibility.

Published
June 4, 2026
Read time
3 min read
Source

After private equity acquisition, Fluid Routing Solutions needed to exit a Transition Service Agreement and implement its own ERP within six months. The company selected Plex cloud ERP, which combines ERP, MES, quality, and supply chain functions. Implementation by Plante Moran delivered real-time visibility from shop floor to top floor, automated supplier quality management, and eliminated manual reconciliations. Results included 30 percent lower ERP operating costs, faster problem resolution, and disciplined processes across five sites.

Key takeaways

Migrated from legacy AS400 to Plex cloud ERP/MES in six months with minimal internal resources

Achieved 30 percent reduction in ERP-related operating costs in first year

Real-time supplier portal and scorecard improved quality issue response and supply chain visibility

Automated workflows reduced manual reconciliations from days to minutes across finance and operations

Cloud model eliminated upgrade costs and allowed IT to shift from support to business analysis roles

Market overview

SCR methodology note

Vendor landscape

Leaders

Implementation considerations

Important consideration