Case studies
MES

Electric Materials Company Boosts On-Time Deliveries with Plex ERP

Case study of copper component manufacturer replacing legacy system with Plex ERP to digitize operations and raise on-time delivery from 40-50% to 60-70%.

Published
June 4, 2026
Read time
3 min read
Source

The Electric Materials Company, a 110-year-old copper mill, implemented Plex cloud ERP to replace a 1995 system that lacked visibility and forced paper processes. The 15-month rollout eliminated manual reporting, enabled weekly cycle counts, and gave real-time KPI access to shop floor and office teams. Post go-live, month-end inventory counts dropped from days to hours and on-time delivery rose to 60-70%.

Key takeaways

On-time deliveries increased from 40-50% to 60-70% after real-time KPI visibility

Month-end inventory counts reduced from days to hours; cycle counts moved to weekly

Paper-based shop floor processes eliminated within six weeks of go-live

Cloud ERP replaced 1995 legacy system with role-based access and reduced IT support

Implementation included engineering data rebuild and ongoing MES expansion

Market overview

SCR methodology note

Vendor landscape

Leaders

Implementation considerations

Important consideration