
Electric Materials Company Boosts On-Time Deliveries with Plex ERP
Case study of copper component manufacturer replacing legacy system with Plex ERP to digitize operations and raise on-time delivery from 40-50% to 60-70%.
The Electric Materials Company, a 110-year-old copper mill, implemented Plex cloud ERP to replace a 1995 system that lacked visibility and forced paper processes. The 15-month rollout eliminated manual reporting, enabled weekly cycle counts, and gave real-time KPI access to shop floor and office teams. Post go-live, month-end inventory counts dropped from days to hours and on-time delivery rose to 60-70%.
On-time deliveries increased from 40-50% to 60-70% after real-time KPI visibility
Month-end inventory counts reduced from days to hours; cycle counts moved to weekly
Paper-based shop floor processes eliminated within six weeks of go-live
Cloud ERP replaced 1995 legacy system with role-based access and reduced IT support
Implementation included engineering data rebuild and ongoing MES expansion