
Daubert Chemical ICONICS MES Implementation Case Study
Case study showing how Daubert Chemical deployed ICONICS GENESIS64 and Hyper Historian to gain real-time visibility, improve alarm management, and reduce process incidents by 75%.
Daubert Chemical implemented ICONICS GENESIS64, GraphWorX, WebHMI, and Hyper Historian to address limited operational visibility and alarm management gaps. Starting with 75 tags in 2009 and scaling to 5,000 tags, the company achieved better process monitoring, faster incident response, and improved quality consistency. The modular, scalable platform enabled phased rollout across reactors and bulk distribution without heavy IT overhead.
Reduced unsolved process problems by 75% through real-time data visibility and root cause analysis
Improved alarm management enabled proactive intervention and fewer serious incidents
Scalable architecture grew from 75 to 5,000 tags with one server and 44 WebHMI clients
Limited IT staff supported by low-maintenance HMI accessible across plant and offices
Platform positioned for future cloud ERP integration and continued module expansion