Cast Aluminum Solutions Achieves 99% Inventory Accuracy with Plex ERP

Case studies

MES

Cast Aluminum Solutions Achieves 99% Inventory Accuracy with Plex ERP

Case study of Cast Aluminum Solutions replacing batch ERP with Plex real-time system, reaching 99% inventory accuracy and 25% sales growth within four months.

Published

June 4, 2026

Read time

3 min read

Source

After private equity acquisition, Cast Aluminum Solutions needed to replace an outdated batch-driven ERP with a cloud solution offering real-time visibility. Plex ERP enabled the shift from batch to real-time processing, enforcing issue resolution before production advances. The manufacturer achieved 99% inventory accuracy, reduced reworks, and supported a 20% annual growth plan through improved scheduling and traceability.

Key takeaways

Inventory accuracy rose from 60% to 99% after real-time tracking replaced batch processing

Sales increased 25% on average within four months of Plex ERP go-live

Real-time issue capture prevents production advancement until discrepancies are resolved

Cloud deployment eliminated hardware, maintenance, and upgrade costs for a PE-owned firm

Drill-down visibility across shop floor to accounting improved capacity planning and accountability

Market overview

SCR methodology note

Vendor landscape

Leaders

Implementation considerations

Important consideration

Original Source

Vendors mentioned in this report

No items found.