
Casella Family Brands WMS Implementation with Manhattan SCALE
Case study showing how Casella Family Brands deployed Manhattan SCALE to modernize warehouse operations, improve inventory visibility, and support rapid growth across five distribution centers.
Casella Family Brands, Australia's largest family-owned winery, replaced legacy manual processes with Manhattan SCALE after acquiring Peter Lehmann Wines and scaling to 12.5 million cases shipped annually. The WMS delivered pallet-level traceability via LPNs, automated container planning for up to 300 shipments in half a day, and enabled wave-based picking across multiple pallet heights. Results included 22% higher warehouse utilization, reduced labor costs, and full transition from paper-based to digital fulfillment.
Pallet-level LPN tracking replaced lot-level visibility, enabling precise recall capability and reducing compliance risk.
Automated wave planning cut container loading time from manual daily entry to under four hours for 300 shipments.
22% increase in warehouse utilization achieved through optimized slotting and multi-SKU container allocation.
Real-time production-to-warehouse notifications eliminated manual restacking of two pallet heights for 750ml wine.
Export compliance improved via integrated lot and LPN data for audit and recall documentation.