Case studies
MES

BirdRock Home Supply Chain Planning Transformation Case Study

Case study showing how BirdRock Home replaced spreadsheets with Plex DemandCaster to cut order planning cycles by 76% and improve forecast accuracy.

Published
June 4, 2026
Read time
3 min read
Source

BirdRock Home, a consumer packaged goods company with 700 SKUs, replaced a month-long spreadsheet-based planning process with Plex DemandCaster Supply Chain Planning. The implementation delivered real-time visibility, reduced planning cycles to one week, and enabled proactive trend identification across fulfillment centers. After two years of refinement, the system became fully automated and integrated with NetSuite, giving teams a single source of truth for inventory and demand decisions.

Key takeaways

Order planning cycle reduced from one month to one week (76% improvement)

Replaced manual spreadsheets with automated, real-time supply chain planning

Improved forecast accuracy and inventory management across 700 SKUs

Enabled proactive identification of demand trends and supply issues

Achieved seamless integration with NetSuite ERP for cross-functional visibility

Market overview

SCR methodology note

Vendor landscape

Leaders

Implementation considerations

Important consideration