Batch-Level Replenishment Control for Fresh Products in Central Warehouses

Case studies

SCP

Batch-Level Replenishment Control for Fresh Products in Central Warehouses

Case study showing how Tuko Logistics used batch-level inventory and spoilage simulation to automate fresh-product replenishment and reduce manual effort.

Published

June 4, 2026

Read time

3 min read

Source

RELEX Solutions

Tuko Logistics implemented RELEX replenishment software that integrates real-time batch stock data and sell-by dates from its warehouse management and back-end systems. The solution simulates spoilage for each batch and triggers replenishment orders automatically before stock expires. Results included lower labor requirements, improved availability of short-shelf-life items, and controlled spoilage rates while sharing more accurate demand signals with suppliers.

Key takeaways

Batch-level inventory visibility enables precise control of short-shelf-life SKUs

Sell-by date integration and spoilage simulation trigger automated replenishment

Labor hours for daily fresh-product planning dropped significantly after go-live

On-shelf availability improved while spoilage remained within target limits

More accurate demand data flows upstream to suppliers

Market overview

SCR methodology note

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Implementation considerations

Important consideration

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