Badger Midstream Grey Badger Plant HMI/SCADA Implementation

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Badger Midstream Grey Badger Plant HMI/SCADA Implementation

Case study of ICONICS GENESIS64 deployment at a 25,000 Mcf/d cryogenic gas processing plant replacing legacy HMI/SCADA systems.

Published

June 4, 2026

Read time

3 min read

Source

Badger Midstream implemented ICONICS GENESIS64, WebHMI, and MobileHMI at its Grey Badger cryogenic gas plant in Panhandle, Texas. The system controls plant metering, compression, 105 PID loops, and integrates with DeltaV DCS, Allen Bradley controllers, Emerson OPC servers, and EFM RTUs. The solution replaced two unsupported competitor products at half the upgrade cost of one legacy system while providing remote monitoring and mobile access across 8,000 I/O points.

Key takeaways

GENESIS64 replaced two legacy HMI/SCADA systems at 50% of one competitor upgrade cost

Controls 8,000 physical I/O points and 105 PID loops across cryogenic processing units

Integrates DeltaV DCS, Allen Bradley PLCs, Emerson OPC servers, and EFM RTUs

Added remote monitoring, mobile displays, and alarm notifications for operators

Future expansion targets executive dashboards for profitability and downtime metrics

Market overview

SCR methodology note

Vendor landscape

Leaders

Implementation considerations

Important consideration

Original Source

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