
ASK Power Achieves 99% On-Time Delivery Using DemandCaster S&OP
Case study showing how ASK Power used Plex DemandCaster capacity planning and S&OP to raise on-time delivery to 99%, double inventory turns, and cut lead times.
ASK Power, an electrical connector manufacturer, replaced manual spreadsheets with DemandCaster after rapid growth strained its ERP/MRP system. The solution delivered finite and infinite capacity planning, automated daily ERP data feeds, and segment-based forecasting. Results included 99% on-time performance, inventory turns rising from 2-3 to 6, lead times dropping from 5-6 weeks to 2-3 weeks, and profit margin increasing from 2% to over 10%.
Finite and infinite capacity planning enabled daily machine-level load balancing and order shifting
S&OP module replaced monthly spreadsheets with automated, segment-specific forecasting and inventory targeting
On-time delivery reached 99% for 11 of 12 months while lead times fell to 2-3 weeks
Inventory turns doubled from 2-3 to 6 annually with reduced setup waste
Profit margin rose from 2% to over 10% after implementation