
Akzo Nobel Paperless Factory MES Implementation Case Study
Case study of Akzo Nobel Brazil implementing TrakSYS MES to manage paint and resin operations, integrate with SAP, and drive Lean continuous improvement.
Akzo Nobel's Mauá plant deployed TrakSYS to replace paper-based processes across filling and resin lines. The system integrates with SAP for order download, BOM management, and scheduling while delivering real-time OEE, traceability, labor tracking, and Andon visibility. Results include 16% improvement in on-time delivery, reduced overtime, and systematic identification of production bottlenecks supporting Lean initiatives.
TrakSYS integrated with SAP to automate order download, BOM consumption, and production scheduling
Real-time OEE, traceability, and Andon boards replaced paper records across filling lines
Root-cause analysis of bottlenecks enabled targeted Lean continuous improvement actions
16% gain in on-time finished goods delivery and measurable reduction in overtime costs
Mobile data collection and visual management increased operator engagement and data accuracy